2023-06-02

How is the Limestone Crushing Production Line Configured? -Vanguard Machinery Tech

 Limestone is a common raw material for machine-made sand and gravel. The hardness is generally 3 on Moh's hardness, which is medium hardness. It is widely used in construction, industry, metallurgy and other fields. The commonly used crushing equipment for limestone crushing production lines are hammer crusher, cone crusher, and impact crusher, etc. Usually in order to improve the output and quality of the limestone sand, the production line also needs to be equipped with conveying equipment, control systems, dust removal devices and other auxiliary equipment to ensure the continuous and efficient production of the limestone.





Here are a few of Vanguard customer's project situations for the limestone crushing production line, for your reference:

1.Mobile crusher:

(1). 100 T/H Mobile Crushing Plant in Shandong

Configuration:VPE Mobile Cushing Plant + VPF Mobile Cushing Plant

Material:Limestone

Capacity:100 T/H



(2).150 T/H Mobile Crushing Plant in Anhui

Configuration:VPM-3 Combined Mobile Impact Cushing Plant VPM-3 FX1315

Material:Limestone

Capacity:150 T/H



2.Stationary crusher:

(1). Sand and gravel production line in Russia

Configuration:6CX96 jaw crusher, 2YA1860 circular vibrating screen, PF1214 impact crusher, ZSW3896 vibrating feeder, belt conveyor.

Material:Limestone

Capacity:100-150 T/H



(2).200 T/H stone crushing production line in Guizhou

Configuration:ZSW4211 feeder, PE750*1060 jaw crusher, PF1315 impact crusher, 2 sets of 1860 vibrating screen

Material:Limestone

Capacity:200 T/H



In summary, the configuration of the limestone production line will be affected by the hardness of the material, brittleness, capacity and other factors and variables. According to the different material characteristics and production requirements, different production lines can be used. For example, for limestone with high hardness, poor brittleness and high capacity, the following production lines can be used: vibrating feeder, jaw crusher, impact crusher (heavy hammer crusher), circular vibrating screen; For limestone with moderate hardness, good brittleness and medium capacity, the following production lines can be used: vibrating feeder, jaw crusher, circular vibrating screen; For limestone with low hardness, strong brittleness, and small capacity, the following production lines can be used: vibrating feeder, hammer crusher, small-scale hammer crusher and vibrating screen. Of course, the production needs of different enterprises will also be different, and it needs to be adjusted according to the actual situation. At the same time, in the process of production line matching, it is also necessary to comprehensively consider factors such as cost, production efficiency and product quality to ensure that the expected production goals can be achieved in the end.



Vanguard Machinery is a professional manufacturer of mining machinery and equipment mainly engaged in the production of crushing and screening and supporting equipment, with more than 50,000 square meters of modern standard phone plant and the industry's top equipment processing and manufacturing capabilities, focus on details, adhere to quality, complete equipment models, perfect after-sales service.

2023-05-17

The Advantages and Disadvantages of Five Kinds of Crusher Combination Methods for Sand and Gravel Processing

The crushing system is the core system of the entire production line of sand and aggregate. The crusher, as the key to the crushing system, plays a very important role in the quality and stable operation of the entire production line.

The current sand and aggregate production line often uses graded production methods and a variety of crusher combinations in order to achieve the best results.

Production scale, capital status, maintenance volume of maintenance, performance of products and proportion are the main factors determining the sand aggregate crusher combination form of the production line. The following is a brief introduction to the commonly used crusher combination forms and their advantages and disadvantages.

1) Single-stage hammer crusher system

The advantages of the system are simple process, convenient operation and management, less land occupation, low project investment and low energy consumption per unit product, Disadvantages of the invention are that the product variety ratio is not easy to adjust, the applicability to the ore is poor and the application range is narrow; The product has a poor particle shape with a large amount of fine powder, a low product acquisition rate and a large amount of dust collecting air; High consumption of wear parts and large investment in the later stage.



2) Jaw crusher+impact crusher system

The system has the advantages of more specifications, large-scale production and wide application range; The product variety ratio is easy to adjust, the good grain shape product and less powder; It has strong adaptability to materials with a medium abrasion index. It has the disadvantages of poor adaptability to materials with high abrasion index, medium coarse particle size and aggregate, high wear component consumption ratio of cone crusher, and high energy consumption per unit product.



3) Jaw crusher+cone crusher system

The system has the advantage that the product variety ratio is easy to adjust; It is suitable for materials with a high abrasion index; The product has a good particle shape with a small amount of fine powder and high coarse particle size and aggregate rate of obtaining; Low energy consumption per unit product; Low consumption of the wear parts. The disadvantages are that when the system capacity is large, three-stage crushing or more crushers are required, which will lead to complex processes and high project investment; The application range is narrow compared with the impact crusher system.



4) Jaw crusher+impact crusher+vertical shaft crusher (sand making machine)

The system is based on the jaw crusher and impact crusher system and adds a vertical shaft crusher to form three-stage crushing. The role of the vertical shaft crusher is to shape the aggregate. In addition to the advantages of the jaw crusher and impact crusher system, the combined form can also produce aggregates of different quality. At the same time, the fine powder produced in the shaping process of the aggregate can also be used for producing machine-made sand. The disadvantage is that the primary crushing equipment is added with the increased initial investment and the high total investment.




5) Jaw crusher +cone crusher +cone crusher systems

The system is based on the jaw crusher and cone crusher system and adds another cone crusher to form three-stage crushing. In addition to the advantages of the jaw crusher and cone crusher system, the combination form also has the characteristics of large production capacity, suitable for large-scale production lines. The disadvantage is that the primary crushing equipment is added with the increased initial investment and the high total investment.



The crushing system is key in the sand and aggregate production line. The capacity of the same crusher to crush different materials under the same conditions is different, and the capacity of different crushers to crush the same material under the same conditions is also different. How to choose the crusher type and combination form when crushing materials needs to be considered the physical characteristics of the material, the quality of the product requirements and capacity.

Email:vanguardtecads@gmail.com

Tel:+86-371-5557 8880

Phone/Whatsapp: +86 133 3381 1995

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2023-05-09

Grand Occasion Rekindled | Vanguard Machinery Appears at Uzbekistan Mining and Construction Machinery Exhibition

The largest and most influential mining and metallurgical industry exhibition in Uzbekistan and Central Asia - UZMININGEXPO Uzbekistan Mining and Construction Machinery Exhibition grand rekindling in Tashkent, Uzbekistan on April, 5th-7th, 2023. Companies in the global machinery industry are competing on the same stage, and the "machine" is majestic.



At this exhibition, the Vanguard Machinery made an appearance with many powerful products, and the splendid pomp was repeatedly brushed off.

Come and find out with us!

1. MBP series mobile crushing plant























Advantages of products:

(1). Sturdy construction

(2). Anti-shock installation design

(3). High degree of automation

(4). Wider applicability

2. Crawler-type mobile crushing plant




Advantages:

(1). A variety of combination methods, and a variety of power types for the crushing and screening of materials to provide accurate, high-efficient solutions.

(2). The crawler chassis to adapt to more terrain; Flexible movement, faster and more efficient transitions, saving time and maximizing benefits.

(3). Equipped with advanced equipment for the main unit, stable and durable, high crushing and efficiency, and low production cost to meet the requirements of high-quality construction aggregates.

(4). Remote control operation, smaller turning radius, flexible driving in the operation area, while maintaining the safety of working distance and flexibility.

Vanguard Machinery showcased our innovation and commitment to helping our customers build a better, more sustainable world.

2022-03-31

Cone Crusher Gravel Production Line For Quarry-Vanguard Machinery Tech

#conecrusher #stonecrusher #quarrycrusher Cone crusher gravel production line for quarry. Symons Cone Crusher is suitable for crushing all kinds of ores and rocks with medium or above hardness. Compared with PY Series Spring Cone Crusher, it has the characteristics of reliable structure, high production efficiency, and convenient adjustment. It is the most ideal equipment that is suitable for crushing hard, medium hardness above all kinds of ores and rocks in large-scale factories, which is widely used in metallurgy, construction, hydropower, transportation, chemical industry, building materials industry.
Email:vanguardtecads@gmail.com Tel:+86-371-5557 8880 Phone/Whatsapp: +86 133 3381 1995 WeChat: abmmining

2022-02-24

VPF Mobile Crushing Plant—— China Vanguard Mobile Crusher Manufacturer

#Mobilecrusher #mobilescreeningplant Mobile crushing and screening plant with high performance and large production capacity is equipped in the secondary and tertiary crushing process. It features high productivity, a large crushing ratio, and an excellent grain shape. Using the model frame as a platform, you can upgrade and replace the host device easily https://www.vanguardtec.com/mobile-crusher/VPF-mobile-crushing-plant.html

Email:vanguardtecads@gmail.com
Tel:+86-371-5557 8880
Phone/Whatsapp: +86 133 3381 1995
WeChat: abmmining

2021-12-09

Tire Type Mobile Multi Cylinder Hydraulic Cone Crusher Plant for Quarry-Vanguard Machinery Tech

Mobile cone crusher for quarry. The mobile cone crushing plant is a series of new rock crushing equipment developed by our company which greatly expands the conceptual field of coarse crushing and fine crushing operations. Its design philosophy is to stand in the customer's position to eliminate the obstacles of crushing ground and environment and complex infrastructure configuration. Truly provide customers with simple efficient and low-cost project operation hardware facilities.
Email:vanguardtecads@gmail.com Tel:+86-371-5557 8880 Whatsapp: + 86 133 3381 1995 WeChat: abmmining

2021-12-02

Gold Crushing Production Line Was Successfully Put Into Operation In Zimbabwe

 Gold ore mining is always the focus of global attention. It has important strategic significance for gold ore after crushing and beneficiation that can be the currency in circulation and international reserve. As well as in ornaments and jewelry processes, it is widely applied in industry, technology and other fields. Due to the scarcity of gold resources and high value, global gold mining has become more and more international.

Zimbabwe is rich in mineral resources in Africa and the gold-producing country is only second to South Africa and Ghana in Africa. According to statistics, its gold reserves reach 1,300 tons and about 20 tons of the annual gold production. It is Zimbabwe's most important mineral product and also one of Zimbabwe's most important export commodities.



The gold ore crushing production process mainly includes:

    In the crushing process, the large pieces of gold ore are sent evenly to the jaw crusher or mobile jaw crushing plant (primary crushing) by the vibrating feeder through the silo for coarse crushing. The coarsely crushed gold ore is sent to a cone crusher by a belt conveyor for medium and fine crushing and finally screened by a vibrating screen into small particles of about 0-10 mm.


Zimbabwe gold mine production line configuration solution:

Raw material: gold ore

Capacity: 500 tons/day

Equipment configuration: ZSW series feeder + PE series jaw crusher + PEX jaw crusher + CSV series hydraulic cone crusher + YA series vibrating screen





Client feedback

1. Reasonable design, less area, more compact, saving investment by 5-6%;

2. The production line is more energy-saving, high-capacity, no dust, noise, and other pollution, lower carbon production.

Production site picture



Production site video



   In the fiercely competitive market, Vanguard Machinery aims to build a global strategy, actively promote technology and management innovation and optimize business models. Our equipment is suitable for crushing and sand making of various hard, medium-hard ores, metal and non-metal materials. Excellent quality is a bridge to the world. Vanguard Machinery always adheres to the business philosophy of cooperation, sharing, and win-win, and strictly follows the policy of quality first, customer first. We care about the all-around needs of our customers and implement full-process quality control following the ISO9001 standard to ensure that the equipment supplied is new, advanced, mature, complete, safe, and reliable. We are responsible for every process, every product, and every user.

Email:vanguardtecads@gmail.com
Tel:+86-371-5557 8880
Whatsapp: + 86 133 3381 1995
WeChat: abmmining


Vanguard Machinery will Meet You at the Peru International Mining Exhibition

  The Peru International Mining Exhibition (EXPOMINA PERU) is one of South America's largest and most influential mining exhibitions. It...